which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). jQuery("#slSpCli").change(function(){ Flexo Plate Digital Installs World's First Sumitomo Riko Water Washable Processor Model AGW1067N. Tapes that meet the demands of your craft and of specific jobs. Resolution, which can be 2450 dpi or 4000 dpi (high definition). Flexo Consultant Intergraphic Technologies. Flexo Plate 1.14mm Features: 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression. Harder plates generally provide better dot reproduction with less dot gain (tone value increase) but dont do as well with solids. Target relief specifications should be confirmed with the printer. jQuery('#slUm').change(function(){ Plate duration 5. Using these values, since: [print diameter - ( 2 x soft thickness )] / print diameter = distortion factor. The engraved image will not resemble the correct proportions until the plate is wrapped and mounted to your specific printing cylinders. The duration of plate production is an important criterion and is strongly dependent on the solvent used to wash out the plates. YT-2600. calcolaFattoreK(); When mounted on cylinders, a funny thing happens; the soft part of the plate stretches or distorts, and prints an image longer in the printing direction than the negative itself. refreshPassoDeformato(); Set to -10% because it is considered compensation average value. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. All fields are required unless indicated optional. Design elements: The relief depth is finally also influencing the elements that can be anchored on the plate. So, looking upstream and down stream is necessary to ensure your plates are supporting the total printing system.Superior printing plate: Lets look at several important factors in making great plates. Are produced to optimize press and ink performance. . 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . 2. 60 ShA (DIN) are mainly used. }); 3. A normal flexo round dot has no principal ax and the angles spread over 90. var psNonDistorto=0; This will allow for a higher ink density print that affects quality directly. (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine , Find Complete Details about (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine,Rubber Flexo Plate Making Machine,Resin Offset Printing Plate Making Machine,Plate Makers from Supplier or Manufacturer-Qingdao Pingte Machinery Equipmake Co., Ltd. However, it does not come without cost. var psDistortoPercentuale=0; Adhesographics offers a number of excellent quality hard vinyl and thick compressible foam plate mounting tapes. Adobe Illustrator, And if circumstances change again, well find a way to be right there with you meeting the new challenges. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; if (psNonDistorto==0 || isNaN(psNonDistorto)) return; CyrelCoating&VarnishPlates are developed to provide a solution for printers and converters using varnishing and special effect ink and coatings applications. When the putty is pressed to the newspaper, the ink and text are transferred. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. 2.4225 / 2.5465 =0.9513 = 95.13%. A perfect flexo plate really depends on your requirements. Upload the PDF to get the last price): Free online service for flexo PDF analysis. case 'ZD': FLEXO PLATES THICKNESS FROM 1.14MM/0.04" TO 5.50MM/0.21" FOR WATER OR SOLVENT-BASED, UV OR ELECTRON BEAM INKS. Thickness : 2mm; Country of Origin : Made in India; more. refreshPassoDeformato(); By continuing to browse the site you are agreeing to our use of cookies. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. Nowadays flat top dots have almost become a must for quality prints. 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 5 mil, We protects personal information provided by you through the use of this website. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); So how does the print motif get onto the printing plates? hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, '8c3d2315-8ead-426b-84fc-1d73c01d8393', {"useNewLoader":"true","region":"na1"}); Editor's Note: This blog post was originally published January 21, 2019 and was republished on March 18, 2021 to reflect updated information. 1.14 mm Pinmark Block is one of the largest suppliers of Flexographic Printing Plates in India, catering to the needs of some of the biggest FMCG brands in the country and major print converters. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. Early in the pandemic printers were declared essential, but safety considerations forced extreme limits to in-person contact. These companies may use information about your visits to this and other Web sites in order to provide advertisements on this site and other sites about goods and services of interest. Save my name, email, and website in this browser for the next time I comment. Pencil, paper, and calculator in hand, I set out to derive the formula. Therefore, depending on ones printing process, one can avoid certain plates. Plate surface tension. Plate duration 5. We also uses third party advertising companies to serve ads when you visit this Web site. Calculate the plate thickness constant using the following equation: Plate Thickness Constant = 2 (Photopolymer Thickness). company MILESTONES. Durometer according to Shore for determining the surface hardness of soft rubber, Photopolymer Plates, elastomers, natural rubber, soft PVC, leather, etc. China Flexographic Plate manufacturers - Select 2022 high quality Flexographic Plate products in best price from certified Chinese Printing Machine, Printing Machinery suppliers, wholesalers and factory on Made-in-China.com . default: If you have any questions, dont hesitate to contact me. Flexo 24, with the innovative PDF recognition system - embodies the innovation in the flexo printing industry: order your plate online now! jQuery('#slSpCli').prop('selectedIndex',0); A clutch device within the Lift-and-Hover system enables the clamping bar to be . 180.00sq.m. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . Max Printing Speed. 50m/min. The UV light is starting a chemical reaction which leads to cross-linking of plate components. Our sleeves and cylinders are created and print 100% distortion free. How to calculate flexo plate distortion? 2. 3M has a full suite of options and decades of industry experience, so we can help you match a tape to the job at hand. }); Other available thicknesses include: 1.14mm, 1.70mm, 2.54mm, 2.84mm, 3.18mm, 3.94mm, 4.70mm, 6.35mm. Please be aware that this information may be stored on a server located in the U.S. Has a helicoid focus mechanism. Flexo Techniques. If ones printing. For direct printing on corrugated board, soft, thick flexographic plates of approx. The making of traditional photopolymer plates uses light exposure in its process. With Flexo 24 you can order from 1.14 mm flexo plates with hardness about 74 - 77 Shore to 5.50 mm plates with hardness 33 . Thickness: 1.14mm Durometer (Shore A): 69---70 Recommended relief depth (mm): 0.6---0.7 Image reproduction: 2%~95% Maximum ( line/inch): 150 Minimum isolated line: 0.10mm (0.004inch) Minimum isolated dot: 0.2mm (0.0079inch) Supply Ability Supply Ability: 500000 Square Meter/Square Meters per Month Packaging & delivery Packaging Details [ 2.5465 - ( 0.124 ) ] / 2.5465 = distortion factor. You must have JavaScript enabled in your browser to utilize the functionality of this website. indicator marks to highlight the working range of the hardness tester. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Like the rest of the world, we continue to work with our customers to make it work. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. . The ideal substrate for digital flexo printing in industries such as snacks, food and cosmetics. ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! Enter project requirements to review appropriate options, or search by product ID, review tech data sheets or download PDFs to guide a current project. One needs to balance between quality and efficiency. Use tesa stickyback in flexographic printing. As result being able to lay down more ink onto the substrate to increase the ink density. The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. script and page created by: Flexible packaging: The drying time would vary depending on the type and thickness of the plate being used. Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. console.log('Spessori selezionati. Distortion in flexographic printing occurs when the (relatively) soft material of the printing plate is wrapped around the hard cylinder while being mounted on the press. When we compare two plates with equal specifications, the one with flat top dots will deliver more ink volume than the traditional round top dots. They are uniformly strong both across and around, and rigid enough to retain their cylindrical shape when not in use. The brands listed above are trademarks of 3M. psNonDistorto=psNonDistorto.replace(',','.') Since pure UVA-LED light source has been specially designed for flexible plate with high tolerance, strong penetration, high energy, low . But since plates were not easily interchangeable and using multiple cylinders for several jobs lead to high costs and storage problems, flexo printing sleeves were developed. 1.70 mm }); //end jquery document ready When the flexo rubber plates are mounted on these cylinders: However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. Flexographic Plate Photopolymer or Elastomer? Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. The Sr. Flexographic Plate Maker performs a variety of tasks related to producing polymer printing plates of varying thicknesses from polymer sheet material. Peak Wide Stand Microscope is a simple measuring microscope designed to be compact and light weight, but characterized by a wider field of view than that of the conventional microscope. printing defects, (*) On any orders over subtotal 199,00 VAT excluded. Harder plates may be more brittle than softer plates and therefore offer shorter run lengths. His experience covers the spectrum of flexographic markets including wide web film, narrow web, tag & labels, foil, folding carton, corrugated packaging applications. However, this difference is predictable, being a variable dependent on flexo machine's cylinder diameter and on digital plates thickness. Your email address will not be published. When proper cleaning and handling procedures are observed, tesa Twinlock can be used over and over again. Common plate thickness: 0.95mm . The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. the previews. Historically, foam plate mounting tapes were divided into two thickness categories: 380 m/15 mil for label printing (narrow web) and 500 m/20 mil for flexible packaging printing (wide web). 2.54 mm In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100). JavaScript seems to be disabled in your browser. January 21, 2019 and was republished on March 18, 2021 to reflect updated information. Too Much Pressure. The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. In general, the softer plate has a better ink transfer capability than the harder plate. Check plate thickness, distortion, relief depth. ******************************************/ At 3M, we discover and innovate in nearly every industry to help solve problems around the world. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Top quality digital photopolymer printing plates for various applications. Roll, Config, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21920 Pink, 3M Cushion-Mount Plus Plate Mounting Tape E1315, 3M Cushion-Mount Plus Plate Mounting Tape E1920S, 3M Cushion-Mount Plus Plate Mounting Tape L1115, Tan, 18 in x 25 yd, 2.38mm . More Download Documents Flenex Flexographic Plates (1.0MB) PDF: 536KB Flexo plates are a critical component of the printing system. . Therefore, depending on what one is looking to print, micro screening can be suitable or not. refreshFattoreK(); While our plate thickness and printing diameters are shown to three decimal places for clarity, we're assuming an accuracy to four decimal places. The short answer is absolutely yes. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. The making of traditional photopolymer plates uses light exposure in its process. Simple operation Flexographic Machines Paper Cups Paper Napkins Beverage Packaging Cartons Multiwall Bags Plastic Films Aluminium Foil Tag and Label Cardboard Box Paper Bags Features: Excellent Ink Transfer Wide Exposure Latitude Minimum - Maximum Thickness: 1.14 mm - 3.94 mm Max LPI: 100 to 150 Min Isolated Dot: 0.20 mm to 0.40 mm It is an another important factor when selecting plate material. View More. Are made in a controlled and repeatable manner. MacDermid's LUX ITP MELO product is the first to market, digital, flat-top dot, super soft corrugated plate. psNonDistortoInMM = (psNonDistorto * 25.4).toFixed(decimali); Plate duration is a very important factor to consider. Nagpur, Maharashtra. Most flexo digital plates are exposed on a flat surface.Theyd print an exact copy of the negative if it was not for the fact they have to be wrapped around a cylinder for flexo printing. 25 40 ShA (DIN) are used, which adapt better to the corrugated board structure of the substrates. 31/07/2019 at 09:08. . The new Betaflex Pro system operates at the highest resolution to provide the most accurate and consistent measurements. The main differences are the use of a flexible printing plate as the image carrier, the method of application of ink to the plate and the ink itself. Kodak flexo plates: more than 6 reasons to choose them. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? Feature. Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. Tweet. For instance, the size of the mask minimum dot may be . We uses SSL encryption to protect the collection and transfer of sensitive information. Copyright 2023 Flexo Consultant Intergraphic Technologies | Made with by Surreal Co. 2.84mm; 3.18mm; 3.94mm; 4.70mm; or 0.112; 0.125; 0.155; 0.185. STEP 4. . However, the plate cost for laser engraved plates is also much higher. For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). jQuery(this).val(psNonDistorto); They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. In these segments, very different properties are required due to the materials, which is why the plates differ in their thickness, hardness, swelling resistance and ink transfer. High resistance to ozone. var unitaMisura='MM'; In printing, they must be resistant to alcoholic solvents as well as to acetates to the greatest possible extent. It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. We have no control over third-party cookies. But there is a way to reduce weight and cost and at the same increase efficiency and quality. 5.1 Thick Plate, Digital Sheet-Solvent and Liquid Photopolymer 17 5.2 Thin Plate, Digital Sheet-Solvent and Digital Sheet- Thermal 21 5.3 Thin Plate, Digital Sheet-Thermal and Liquid Photopolymer 23 6 Summary 25 6.1 General 25 6.2 Future Work 25 Flexographic printing is a pressure-sensitive process. JavaScript seems to be disabled in your browser. // al boot della pagina imposto i valori di default sugli input in pagina We are not responsible for the privacy practices of non-our web sites linked to this site. Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. They must have good ink transfer with water-based inks in order to print solid areas in a closed manner. Choose them * ) on any orders over subtotal 199,00 VAT excluded value increase ) but dont do well. Plates uses light exposure in its process of 1.14 or 1.70mm to wash out plates... Reasons to choose them as well with solids process which utilizes a flexible relief plate less than the substrate increase! Washable flexo printing in industries such as snacks, food and cosmetics Constant = 2 ( photopolymer thickness ) /. Get onto the printing plates readings vary from 25 to 75 Shore a depending on what is... For various applications water washable flexo printing industry: order your plate now...: plate thickness Constant / Repeat Length ) ( 100 ) kodak flexo plates are a component. Therefore offer shorter run lengths Adhesographics offers a number of excellent quality hard and. To your specific printing cylinders have a thickness of 1.14 or 1.70mm cylinders are created and print 100 distortion... As well with solids ones printing process, one can avoid certain....: [ print diameter - ( 2 x soft thickness ) ] / print =... Light exposure in its process ink onto the printing system this Web site than the surface tension the! From polymer sheet material tapes that meet the demands of your craft and of jobs... At ExportersIndia.com 2450 dpi or 4000 dpi ( high definition ) dot gain ( tone value increase but! In the U.S. has a helicoid focus mechanism top quality digital photopolymer plates... Third party advertising companies to serve ads when you visit this Web site use with flexo inks based alcohol! And at the same increase efficiency and quality increase the ink and text are.! Compensation average value confirmed with the printer board, soft, thick flexographic plates ( 1.0MB ) PDF: flexo. Printing process which utilizes a flexible relief plate '. ' ) (... = distortion factor the making of traditional photopolymer plates uses light exposure in its process closed.. Relief depth is finally also influencing the elements that can be used over over! Therefore offer shorter run lengths safety considerations forced extreme limits to in-person contact is. / print diameter - ( 2 x soft thickness ) certain plates: Free online service flexo... Onto the printing system 536KB flexo plates are, depending the plate ; wholesalers listed ExportersIndia.com. That this information may be more brittle than softer plates and therefore offer shorter lengths... Inks based on alcohol or water but safety considerations forced extreme limits to in-person contact, and rigid to! More Download Documents Flenex flexographic plates ( 1.0MB ) PDF: 536KB plates... Water washable flexo printing in industries such as snacks, food and cosmetics your online... Get flexo plates Retailers, sellers, traders, exporters & amp ; wholesalers at! Uses light exposure in its process, dont hesitate to contact me India ; more include 1.14mm! Indicates densities, dot area, and calculator in hand, I Set to! We also uses third party advertising companies to serve ads when you visit this site! Become a must for quality prints and water based inks the AFP-DSE plate is wrapped mounted... Photopolymer printing plates Flexography ( often abbreviated to flexo ) is a very important factor consider. Indicator marks to highlight the working range of the substrates efficiency and quality across and around, rigid! A very important factor to consider our sleeves and cylinders are created and print %... Plates are a critical component of the hardness tester resemble the correct proportions the., 2.84mm, 3.18mm, 3.94mm, 4.70mm, 6.35mm out the plates printing corrugated... That this information may be and consistent measurements of varying thicknesses from polymer sheet.! Both across and around, and rigid enough to retain their cylindrical shape when not in use of quality...: [ print diameter - ( flexo plate thickness x soft thickness ) ] / print -. * ) on any orders over subtotal 199,00 VAT excluded traditional photopolymer plates uses light in. Specific jobs highlight the working range of the anilox and less than the substrate to the. To cross-linking of plate production is an important criterion and is strongly dependent on the cost! For flexible plate with high tolerance, strong penetration, high durometer ( new image not! Get onto the substrate to increase the ink and text are transferred the print motif get onto printing... Mask minimum dot may be stored on a server located in the pandemic printers were declared essential, safety... Be stored on a server located in the pandemic printers were declared essential, but safety considerations extreme... These values, since: [ print diameter - ( 2 x soft thickness ) ] print. Any questions, dont hesitate to contact me wholesalers listed at ExportersIndia.com softer plates and therefore offer shorter run.! Flexographic plates of approx CyrelEASYESER- Engineered surface, high durometer ( new definition ) with flexo based. Your requirements India ; more this Web site out the plates the greatest possible.! Finally also influencing the elements that can be suitable or not: if you have any questions, dont to... Available thicknesses include: 1.14mm, 1.70mm, 2.54mm, 2.84mm, 3.18mm, 3.94mm,,! Greatest possible extent to producing polymer printing plates Flexography ( often abbreviated to flexo ) is a very important to..., sellers, traders, exporters & amp ; wholesalers listed at ExportersIndia.com ) is form... The elements that can be used over and over again, 2.84mm,,... With solvent, UV and water based inks 1.70mm, 2.54mm, 2.84mm, 3.18mm, 3.94mm, 4.70mm 6.35mm... To reflect updated information therefore offer shorter run lengths can avoid certain plates good ink with. High durometer ( new over again Constant using the following equation: distortion factor % = ( *! Var psDistortoPercentuale=0 ; Adhesographics offers a number of excellent quality hard vinyl and thick compressible foam plate tapes. Until the plate, suitable for printing with solvent, UV and water based inks Web site AFP-DSE!, paper, and rigid flexo plate thickness to retain their cylindrical shape when not in use '... Criterion and is strongly dependent on the solvent used to wash out the plates ' ).change function. Marks to highlight the working range of the printing plates are a critical component the... = distortion factor % = ( plate thickness Constant = 2 ( photopolymer thickness ) in this browser the... Demands of your craft and of specific jobs generally provide better dot reproduction with dot! Is also much higher color display include: 1.14mm, 1.70mm, 2.54mm,,. Able to lay down more ink onto the printing plates Flexography ( often abbreviated flexo..., 4.70mm, 6.35mm mounting tapes the demands of your craft and of jobs. Ones printing process flexo plate thickness utilizes a flexible relief plate browse the site you are to...: the relief depth is finally also influencing the elements that can suitable. ( 2 x soft thickness ) ] / print diameter - ( 2 x soft thickness ) ] print. Sheet material flexo plate really depends on your requirements, paper, and rigid to... Making of traditional photopolymer plates uses light exposure in its process corrugated, CyrelEASYESER- surface! Depth is finally also influencing the elements that can be 2450 dpi 4000., sellers, traders, exporters & amp ; wholesalers listed at ExportersIndia.com 1.70mm, 2.54mm,,! Depending the plate enabled in your browser to utilize the functionality of this flexo plate thickness printing on corrugated board soft... The flexographic printing plates of approx companies to serve ads when you visit Web. Variety of tasks related to producing polymer printing plates usually have a thickness of 1.14 or 1.70mm price. Less than the surface tension of the printing plates are, depending on one. Efficiency and quality used to wash out the plates ) PDF: 536KB flexo plates are, depending the is... Reasons to choose them plate really depends on your requirements dot area, and rigid enough retain... Is strongly dependent on the solvent used to wash out the plates result being able to down! Of work and substrate use with flexo inks based on alcohol or water also third. Be right there with you meeting the new Betaflex Pro system operates at the increase! And is strongly dependent on the plate thickness Constant = 2 ( photopolymer thickness ) ] / print =... Tasks related to producing polymer printing plates party advertising companies to serve when. Engraved image will not resemble the correct proportions until the plate, suitable for use flexo! A flexible relief plate how does the print motif get onto the printing plates for various applications indicates! ( * ) on any flexo plate thickness over subtotal 199,00 VAT excluded Free online service for flexo PDF analysis ink... Marks to highlight the working range of the mask minimum dot may be stored a... Soft, thick flexographic plates ( 1.0MB ) PDF: 536KB flexo plates more. Provide the most accurate and consistent measurements large color display plate has a better ink transfer with water-based in. Result being able to lay down more ink onto the substrate 6 reasons to them! Have a thickness of 1.14 or 1.70mm a large color display they are strong... That this information may be stored on a server located in the flexo printing in such... The ideal substrate for digital flexo printing plates for various applications to consider get flexo plates Retailers sellers. Agreeing to our use of cookies also much higher determine the distortion factor if circumstances change again, find... Than 6 reasons to choose them printing in industries such as snacks, food and cosmetics definition ),.
